42 ton hydraulic material handler handling equipment on rails for scrap and waste recycling

Introduction:The steel grabber material handling machine is a kind of scrap loading and unloading equipment. It can realize a variety of operation functions by changing the gripper material handling and working device. Therefore, it is also called a grabber, which is widely used in steel plants, smelters, ports, docks and scrap

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Introduction:
The steel grabber material handling machine is a kind of scrap loading and unloading equipment. It can realize a variety of operation functions by changing the gripper material handling and working device. Therefore, it is also called a grabber, which is widely used in steel plants, smelters, ports, docks and scrap transfer. Special engineering machinery in the industry, equipped with different grippers (such as plum grab, shell grab, round grab, billet grab, hydraulic shear, hydraulic pliers, etc.) to meet different customer conditions for scrap, ore, coal The demand for bulk fertilizer and yellow sand loading and unloading.

1.Economical and reliable
Single pump constant power, dual pump cross power control, stable engine output;
Negative flow pump control method and good economy;
The hydraulic oil radiator and engine water cooler are cartridge-mounted, compact and efficient;
Hydraulic hoses and seals are fixed with imported products and have high reliability.

2.Reasonable design
The boom and the arm are hydraulically locked, and the impact resistance is good, and both of them realize the double pump confluence, the stick regeneration, the multi-motion composite, and the work is stable;
Two speeds of walking speed are selected to achieve two speeds to meet different working conditions;
Upper arm brake for walking and swinging mechanism, hydraulic opening, good safety;
Flexible configuration according to different grades of users;
The power system, hydraulic system and working device can be freely and flexibly configured according to user requirements;
The working device adopts the structure of "straight moving arm and curved stick", and is equipped with electric suction cup and lifting driver's cab;

3.High efficiency and environmental protection
Simple operation, convenient maintenance and safe and reliable performance;
Environmental protection, energy saving, low noise and long service life;
The far-infrared remote control system can realize long-distance operation; the crawler type traveling device has small grounding pressure, stable walking and flexible steering.

Advantage:

1.The engine air filter is double-filtered, which can well cope with the problem of large dust on the scrap picking operation site. Especially in a closed working environment indoors, the dust concentration is greater. The dual filtration system increases engine efficiency and extends service life.

2.The cab can choose height adjustable type or fixed type with different height.The cabin is shockproof and soundproof type.It has wide view and equipped with air conditioning and audio, air seats, safe and comfortable.

3.Power system, hydraulic system and grabbing implements can be customerized according to different working size and work requirement.

4.Standard central lubrication make daily maintenance easy.

5.Diesel and electric hybrid drive can be driven by both internal combustion engine and electric motor drive.
Driven by electric motor, it has low maintenance cost, no pollution and low failure rate. 4. Motor operation is one third of the cost of internal combustion engine operation.

6.Original imported hydraulic system, exclusive electronic control system, the perfect integration of mechanical, electric and hydraulic integration.

7.widened and extended "X" frame, standard with 800mm aluminum plate, strong stability, to ensure the efficient operation of the whole machine.

8.It adopts high-strength wear-resistant steel, shell-type grab, plum grab, electromagnetic sucker and other accessories to flexibly switch, and can be customized according to working conditions.

9.Original imported hose, steel wire surround, to prevent oil leakage, high reliability.

10.Equipped with a hydraulic oil strong air heat sink to ensure that the hydraulic oil temperature rise of the equipment does not exceed 80 °C. Effectively extend the life of hydraulic seals.

Specification:
Model YGYCGZ600 CRAWLER
Engine  
 Diesel engineCummins
 ModelQSL8.9-C360(EURO III)
 TypeTurbocharged, air air cooling
 Cylinder No.6
 Cylinder diameter/stroke114mm/144.5mm
 Piston displacement8.9L
 Rated power264KW/2100rpm
 using power256kw/1800rpm
 Max torque1500N.m@1500rpm
 Air filterSecondary dry air filter + prefilter
 Alternator modelCummins/21BJ077,24V,70A
 Starting motor model parameterCummins/C5256984,24V,7.5kW
Electronic system  
 System pressure24v
 Battery set2x12v/180Ah
Hydraulic system  
 TypeDual pump dual loop negative flow control variable system
 Main pump typeshaft type plunger variable dual pump
 Max flow2x400 L/min
 Max working pressure31.5Mpa
 Pilot typeGear pump
 Max flow1x30L/min
 Max working pressure3.92Mpa
 Secondary overload pressure35Mpa
 Walking35Mpa
 Swing29.5Mpa
 cylinder (QTY - cylinder diameter x stroke) 
 Arm cylinder2-φ170mmx1825mm
 Stick cylinder2-φ140mmx1635mm
 Plum flower grab cylinder5-φ80mmx350mm
 Shell grab cylinder2-φ125mmx400mm
 Hydraulic oil cooling modeHydraulic oil radiator is forced by the hydraulic motor to dissipate heat
 Working cycle time20-25S
Walking system  
 Walking, steering controlPedal control with joystick
 Walking motor2x axial plunger type quant motor
 Retarding mechanismtwo stage planetary gear reducer
 Travel brakeclosed wet multi-disc brake
 Walking speedtwo stage 0-2.9/0-5
 Maximum traction365kN
 Climbing ability30°
 Vehicle chassis typeX type
 Crawler frameBox type section construction
 Crawler tensionButter cylinder tensioned
 segmentsThree-stiffened heavy track plate
 Segments number54 pcs per side
 Drag sprocket number2 pcs per side
 Supporting roller number10 pcs per side
Rotation system  
 TypeOpen type hydraulic driven
 Rotary motor1x axial plunger type quant motor
 Retarding mechanismTwo-stage planetary reducer
 Slewing brakeclosed wet multi-disc brake
 Slewing bearingSingle line ball type swing support
 Rotary speed10.5rpm
Oil/fuel capacity  
 Hydraulic oil tank730L
 Fuel tank540L
 Cooling water tank50L
 Engine oil18L
 Travel reducer gearbox2x8L
Driver's sight height  
 Fixed increased cabin height1700mm
 Fixed increased cabin driver's sight4250mm
 Lifting type cabin lifting height0-1900mm
 Lifting type cabin driver's sight2550/4450mm
   
Plumblossom grab (including suspension assembly)  
 Grab capacity (M3)1
 Gravity (t)2.02
 Close/open size (mm)1480/2750
   
clamshell grab(including suspension assembly)  
 Grab capacity (M3)3
 Gravity (t)2.1
 Close/open size (mm)1990/2600
   
 A main machine length15800
 B. Height of main engine (fixed increase by 1000mm)4370
 C main machine width3600
 D platform width3400
 E center distance between drive wheel and guide wheel4260
 F track length5200
 G gauge2800
 H track width800
 I track plate width3600
 J track height1050
 K minimum ground clearance400
 L tail turning radius5200
 M hood height above ground2590
 N. Ballast clearance above ground1190

Photos
42ton Hydraulic Material Handling Machine Handling Equipment on Track for Scrap and Waste Recycling
42ton Hydraulic Material Handling Machine Handling Equipment on Track for Scrap and Waste Recycling
42ton Hydraulic Material Handling Machine Handling Equipment on Track for Scrap and Waste Recycling
 

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